Specifications

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Question 1

The term craquelure itself refers to the crevices and cracks that form on the surface of the glaze. The pattern of these cracks is often circular, although they may be scattered across the surface of the glaze. The reason for the appearance of craquelure is either a difference in the coefficient of thermal expansion of the shard and the glaze, or deformation of the tile due to the impact of mechanical load on it.

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When craquelure appears on polished ceramic tiles and slabs, the term "polished craquelure" is used.

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This defect can appear immediately after the end of the production cycle (in this case they speak of “immediate craquelure”) or some time after laying the tiles (in this case they speak of “late craquelure”).

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Glazed tiles with an "immediate crackle effect" are not considered defective, although manufacturers sometimes deliberately create collections of tiles with a "craquelure effect" for aesthetic purposes.

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“Late craquelure” occurs under the influence of the external environment during operation. The reasons for its appearance are: thermal shock, insufficient drying of the cement base, excessive cement content in the layer, excessive thickness of the mortar layer.

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The test method for determining the resistance to cracking of glazes (craquelure) of ceramic tiles and slabs is given in the EN ISO 10545-18 standard. To determine the resistance to cracking of glazes, tiles and slabs are subjected to high pressure steam in an autoclave. Then the tiles and slabs, after applying the dye to the glazed surfaces, are examined for the presence of cracks in the glaze.

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The material on this issue is presented in the article “ Resistance to craquelure ” and “ Cracking of craquelure glaze ”.

Question 2

Abrasion resistance is a mechanical characteristic of a lined surface. Indicates the surface’s resistance to wear due to exposure to rubbing objects, surfaces, and materials. Which expressions do you think are correct?

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The wear resistance requirements for unglazed ceramic tiles and slabs are set by EN 14411 and depend on water absorption and the method of their manufacture.

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Abrasion resistance is a property characteristic only of glazed ceramic tiles. Since intense and prolonged exposure to the surface over time can lead to partial loss of the glazed layer, and this, in turn, will lead to exposure of the ceramic mass and, as a consequence, to the loss of not only the aesthetic, but also the functional qualities of the facing surface. Damage to unglazed tiles is almost invisible, since abrasion of the top layer leads to exposure of the ceramic mass, which in unglazed tiles is no different from the top layer.

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Abrasion resistance also affects other functional characteristics of the ceramic tile surface, such as chemical and stain resistance and ease of maintenance. Naturally, this aspect is equally important for glazed and unglazed tiles, because... abrasion leads to a weakening of the tile structure itself, the appearance of pores and microcracks invisible to the naked eye, into which dirt, etc. gets clogged.

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According to the test method EN ISO 10545-7:1998, glazed tiles are divided into wear resistance classes, from "0" to "5". Where fifth class tiles are least resistant to abrasion.

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The important point is that unlike other quality tests on tiles, durability testing does not determine the value of the tile. The results of the study divide the tiles into classes, each of which corresponds to a specific purpose of the tile, and in no way to divide the tiles into “bad” and “good”.

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Information on this issue is presented in the article Abrasion resistance, wear resistance .

Question 3

Water absorption is a parameter that determines the porosity of ceramic tiles. It is measured by the amount of water that ceramic tiles absorb under certain laboratory conditions, and is expressed as a percentage of the dry weight of the tiles.

Mark the true statements.

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According to the EN 14411 standard, ceramic tiles and slabs are divided into three main groups based on water absorption. Where the third group corresponds to the lowest water absorption rates.

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The lower the degree of water absorption, the more resistant the tile will be to intense mechanical and hydrothermal influences.

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According to EN ISO 10545-3, the penetration of water into the open pores of samples is determined exclusively using the water saturation method in a vacuum. The boiling method, as a test that does not allow determining open porosity and bulk density, is considered obsolete.

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A low water absorption coefficient indicates that the structure of the tile is porous, and a high coefficient indicates that the structure of the material is more dense.

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According to EN ISO 10545-3, the penetration of water into the open pores of samples is determined using two methods: boiling and water saturation in a vacuum. When boiling, water saturation occurs only in easily filled open pores; with the vacuum method, almost all open pores are filled.

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Material on this issue is presented in the article Water absorption .

Question 4

Linear thermal expansion is expressed by dimensional changes in any material, including ceramics, due to changes in temperature. Almost all known materials expand as temperature increases and contract as temperature decreases. Moisture expansion refers to the expansion of the tile due to the absorption of moisture. The consequences of such swelling are similar to the expansion of tiles due to an increase in temperature (linear thermal expansion) and are due to the porous structure of the material.

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Methods for determining moisture expansion and temperature coefficient of linear expansion are given in the standards EN ISO 10545-10 and EN ISO 10545-8, respectively.

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The coefficient of thermal expansion for floor and wall ceramic tiles varies from 4.1•10 -6 °C -1 to 8.1•10 -6 °C -1 . This means that elongation ranges from 40 to 80 thousandths of a millimeter per meter of ceramic tile and per degree rise in temperature.

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A moisture expansion test is required for tiles with a water absorption value greater than 6%.

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The recommended upper limit for moisture expansion of ceramic tiles and slabs is 0.06% when testing according to ISO 10545-10 is applied. This means that the upper limit of moisture expansion of ceramic tiles and slabs should not exceed 6 mm/m.

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The thermal coefficient of linear expansion α for ceramic tiles is calculated with an accuracy of 0.1•10 -6 °C -1 using the formula: α = dL/(L 0 •dT), where L 0 is the length of the test sample at room temperature; dL is the linear expansion of the test sample during the period of temperature change from room temperature to 100 °C; dT – temperature increase.

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Material on this issue is presented in the article Linear thermal expansion and moisture expansion .

Question 5

Slip resistance is determined by the kinetic and dynamic conditions of motion of the body interacting with the surface. When it comes to flooring, it is obvious how the degree of slip is related to the safety of using the surface. Knowledge of surface properties is essential for the cladding designer, tiler, retailer and end user, as well as the safety inspector. Please mark the correct conclusions in your opinion:

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Friction coefficient is a parameter characterizing the degree of surface sliding. It is proportional to the force parallel to the interaction surface that must be applied in order to create relative motion between two bodies. The higher its characteristics such as smoothness and shine, the lower the coefficient of friction for floor surfaces, since this contributes to the appearance of a thin, continuous layer of water (as well as grease, dirt, etc.), which acts as a lubricant between the sole and the floor. Ceramic tiles, while smooth and shiny, create a slippery surface and increase the risk of falls and accidents.

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Ceramic tiles, characterized by their smoothness and shine, form the most intimate contact between the surface and the sole, thereby increasing the coefficient of friction. While rough, uneven surfaces tend to allow water or other liquids to accumulate on them, as well as dirt, grease and other substances that act as lubricants. In addition, the area of ​​contact with the sole, in this case, is limited by the protruding edges of the surface, which also reduces slip resistance. This factor must be taken into account when choosing tiles.

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The DIN 51130 and DIN 51097 methods, also called "incline plane methods", consist of a person walking back and forth on a platform covered with the tiles being tested. The inclination of the test section increases at a constant rate until an angle is reached at which the person begins to feel unsure when walking, that is, begins to slide.

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According to the DIN 51130 method, floors in production facilities or work areas where there is a high risk of slipping are classified into the following groups (according to the average inclination angle): NC; R9; R10; R11; R12; R13. Where R13 is the slipperiest tile.

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According to the DIN 51097 method, in rooms where floors are often wet and where people walk on them barefoot (for example, swimming pool sides, children's pools, common shower rooms, saunas, etc.), the classification contains groups: A; B (A+B); C (A+B+C). Where A is the slipperiest tile.

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Material on this issue is presented in the article Slip resistance on dry and wet surfaces .

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