Thermal resistance is the ability of ceramic tiles to withstand without damage the stress caused by dimensional deformations due to sudden changes in temperature, especially if such changes are repeated frequently. Which statements do you think are correct?
“Resistance to thermal shock” is a property characteristic only of refractory materials, the scope of which is the metallurgical, glass, chemical industries, as well as all other industries where work takes place using blast furnaces, shaft and rotary furnaces.
Thermal resistance is an important physical property of ceramic tiles. Let's imagine, for example, the tiled surface of a kitchen countertop on which a hot pan is placed. The surface of the tile heats up sharply and, as a result, expands, and the lower layers become colder and less expanded as they move away from it. In this state of thermal inhomogeneity, the tile, which does not have the property of heat resistance, could be deformed and, being an inherently rigid material, could crack.
The test method described in GOST 27180-2001 is as follows: samples are subjected to 10 rapid cycles of temperature changes from 15 °C to 145 °C. The maximum temperature is achieved by placing the samples in an oven for at least 20 minutes, the minimum by completely immersing them in water at a temperature of 15°C. At the end of 10 cycles, samples are inspected for visible defects.
Thermal resistance is the ability of a material to resist the transfer of energy (heat exchange) from more heated parts of the body to less heated bodies, carried out by chaotically moving body particles (atoms, molecules, electrons, etc.).
If we compare the thermal resistance testing methods of the EN ISO 10545-9 standard and GOST 27180-2001, we can conclude that the test requirements of the EN ISO 10545-9 standard are somewhat stricter than the requirements of GOST 27180-2001.
Material on this issue is presented in the article Thermal resistance .
Slip resistance is determined by the kinetic and dynamic conditions of motion of the body interacting with the surface. When it comes to flooring, it is obvious how the degree of slip is related to the safety of using the surface. Knowledge of surface properties is essential for the cladding designer, tiler, retailer and end user, as well as the safety inspector. Please mark the correct conclusions in your opinion:
According to the DIN 51130 method, floors in production facilities or work areas where there is a high risk of slipping are classified into the following groups (according to the average inclination angle): NC; R9; R10; R11; R12; R13. Where R13 is the slipperiest tile.
According to the DIN 51097 method, in rooms where floors are often wet and where people walk on them barefoot (for example, swimming pool sides, children's pools, common shower rooms, saunas, etc.), the classification contains groups: A; B (A+B); C (A+B+C). Where A is the slipperiest tile.
The DIN 51130 and DIN 51097 methods, also called "incline plane methods", consist of a person walking back and forth on a platform covered with the tiles being tested. The inclination of the test section increases at a constant rate until an angle is reached at which the person begins to feel unsure when walking, that is, begins to slide.
Friction coefficient is a parameter characterizing the degree of surface sliding. It is proportional to the force parallel to the interaction surface that must be applied in order to create relative motion between two bodies. The higher its characteristics such as smoothness and shine, the lower the coefficient of friction for floor surfaces, since this contributes to the appearance of a thin, continuous layer of water (as well as grease, dirt, etc.), which acts as a lubricant between the sole and the floor. Ceramic tiles, while smooth and shiny, create a slippery surface and increase the risk of falls and accidents.
Ceramic tiles, characterized by their smoothness and shine, form the most intimate contact between the surface and the sole, thereby increasing the coefficient of friction. While rough, uneven surfaces tend to allow water or other liquids to accumulate on them, as well as dirt, grease and other substances that act as lubricants. In addition, the area of contact with the sole, in this case, is limited by the protruding edges of the surface, which also reduces slip resistance. This factor must be taken into account when choosing tiles.
Material on this issue is presented in the article Slip resistance on dry and wet surfaces .
Thermal conductivity is the ability of material bodies to transfer energy (heat exchange) from more heated parts of the body to less heated parts of the body, carried out by chaotically moving particles of the body (atoms, molecules, electrons, etc.). Such heat exchange can occur in any body with a non-uniform temperature distribution, but the mechanism of heat transfer will depend on the state of aggregation of the substance. Porcelain stoneware, due to its dense, almost non-porous structure, is distinguished by relatively high thermal conductivity.
The SI unit for thermal conductivity is W/(m K).
The thermal conductivity of the flooring material becomes particularly important when the choice is made in favor of heated floors (warm screed). Here, naturally, porcelain stoneware with its high thermal conductivity has no competitors.
The thermal conductivity of ceramic tiles usually varies from 0.5 to 0.9 kcal/(m h °C); lower values apply to porous materials (single and double fired tiles, monoporosity).
The method for determining the thermal conductivity of ceramic tiles is given in ISO 10545-03. The essence of the method is that in steady state, the energy flux density transmitted through thermal conductivity is proportional to the temperature gradient.
Porcelain stoneware, due to its dense, almost non-porous structure, has a relatively high thermal conductivity, which is higher than that of some other flooring materials (for example, natural stones such as marble or granite).
The thermal conductivity of ceramic tiles usually varies from 0.5 to 1.1 W/(m °C); lower values apply to porous materials (single and double fired tiles, monoporosity).
Information on this issue is presented in the article Thermal conductivity .
Abrasion resistance is a mechanical characteristic of a lined surface. Indicates the surface’s resistance to wear due to exposure to rubbing objects, surfaces, and materials. Which expressions do you think are correct?
The wear resistance requirements for unglazed ceramic tiles and slabs are set by EN 14411 and depend on water absorption and the method of their manufacture.
According to the test method EN ISO 10545-7:1998, glazed tiles are divided into wear resistance classes, from "0" to "5". Where fifth class tiles are least resistant to abrasion.
Abrasion resistance also affects other functional characteristics of the ceramic tile surface, such as chemical and stain resistance and ease of maintenance. Naturally, this aspect is equally important for glazed and unglazed tiles, because... abrasion leads to a weakening of the tile structure itself, the appearance of pores and microcracks invisible to the naked eye, into which dirt, etc. gets clogged.
The important point is that unlike other quality tests on tiles, durability testing does not determine the value of the tile. The results of the study divide the tiles into classes, each of which corresponds to a specific purpose of the tile, and in no way to divide the tiles into “bad” and “good”.
Abrasion resistance is a property characteristic only of glazed ceramic tiles. Since intense and prolonged exposure to the surface over time can lead to partial loss of the glazed layer, and this, in turn, will lead to exposure of the ceramic mass and, as a consequence, to the loss of not only the aesthetic, but also the functional qualities of the facing surface. Damage to unglazed tiles is almost invisible, since abrasion of the top layer leads to exposure of the ceramic mass, which in unglazed tiles is no different from the top layer.
Information on this issue is presented in the article Abrasion resistance, wear resistance .
The quality and value of the cladding directly depend on the symmetry and uniformity of its individual components, i.e. individual tiles in relation to the quality of the surface and its dimensions. That is why, any dimensional differences and asymmetries of the tiles, deviations of the surface from flatness, which violate the harmony of the cladding and worsen its appearance, will be considered defects. The quality of the surface is determined by the presence of the following defects: gaps, cracks, lack of glaze, unevenness, depressions, pits, damage to the vitrified surface, specks and stains, body defects, decorative defects, darkening, chipped edges and corners.
The difference in size and dimensional deviations are expressed as a percentage of the working size of the tile.
The appearance characteristics, as well as the dimensional characteristics, are checked randomly on the tiles before they are packaged. Control is carried out visually by specially trained personnel (MANUAL SORTING) or by machine (AUTOMATIC SORTING).
The method for controlling size and appearance characteristics is described in EN ISO 10545-2. To control the appearance, a minimum of 30 samples of tiles are selected, which must form a surface area of at least 1 m². The appearance of the tiles is checked visually (with the naked eye) at an illumination of 300 lux from a distance of 1 m from the observer’s eyes. According to the standard, preparation of the sample surface and visual assessment of the surface are carried out by different persons. Surface quality is expressed as a percentage of the number of tiles without defects.
The following type characteristics are important: length of the sides and thickness, straightness of the sides, orthogonality, flatness of the surface.
If defective tiles do not exceed 5%, then the batch is assigned FIRST GRADE, and if they exceed 5%, then the batch is assigned SECOND GRADE.
Information on this issue is presented in the article Dimensional and type characteristics .
