Specifications

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Question 1

Abrasion resistance is a mechanical characteristic of a lined surface. Indicates the surface’s resistance to wear due to exposure to rubbing objects, surfaces, and materials. Which expressions do you think are correct?

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The important point is that unlike other quality tests on tiles, durability testing does not determine the value of the tile. The results of the study divide the tiles into classes, each of which corresponds to a specific purpose of the tile, and in no way to divide the tiles into “bad” and “good”.

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Abrasion resistance is a property characteristic only of glazed ceramic tiles. Since intense and prolonged exposure to the surface over time can lead to partial loss of the glazed layer, and this, in turn, will lead to exposure of the ceramic mass and, as a consequence, to the loss of not only the aesthetic, but also the functional qualities of the facing surface. Damage to unglazed tiles is almost invisible, since abrasion of the top layer leads to exposure of the ceramic mass, which in unglazed tiles is no different from the top layer.

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According to the test method EN ISO 10545-7:1998, glazed tiles are divided into wear resistance classes, from "0" to "5". Where fifth class tiles are least resistant to abrasion.

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Abrasion resistance also affects other functional characteristics of the ceramic tile surface, such as chemical and stain resistance and ease of maintenance. Naturally, this aspect is equally important for glazed and unglazed tiles, because... abrasion leads to a weakening of the tile structure itself, the appearance of pores and microcracks invisible to the naked eye, into which dirt, etc. gets clogged.

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The wear resistance requirements for unglazed ceramic tiles and slabs are set by EN 14411 and depend on water absorption and the method of their manufacture.

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Information on this issue is presented in the article Abrasion resistance, wear resistance .

Question 2

Thermal conductivity is the ability of material bodies to transfer energy (heat exchange) from more heated parts of the body to less heated parts of the body, carried out by chaotically moving particles of the body (atoms, molecules, electrons, etc.). Such heat exchange can occur in any body with a non-uniform temperature distribution, but the mechanism of heat transfer will depend on the state of aggregation of the substance. Porcelain stoneware, due to its dense, almost non-porous structure, is distinguished by relatively high thermal conductivity.

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Porcelain stoneware, due to its dense, almost non-porous structure, has a relatively high thermal conductivity, which is higher than that of some other flooring materials (for example, natural stones such as marble or granite).

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The thermal conductivity of the flooring material becomes particularly important when the choice is made in favor of heated floors (warm screed). Here, naturally, porcelain stoneware with its high thermal conductivity has no competitors.

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The thermal conductivity of ceramic tiles usually varies from 0.5 to 1.1 W/(m °C); lower values ​​apply to porous materials (single and double fired tiles, monoporosity).

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The SI unit for thermal conductivity is W/(m K).

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The thermal conductivity of ceramic tiles usually varies from 0.5 to 0.9 kcal/(m h °C); lower values ​​apply to porous materials (single and double fired tiles, monoporosity).

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The method for determining the thermal conductivity of ceramic tiles is given in ISO 10545-03. The essence of the method is that in steady state, the energy flux density transmitted through thermal conductivity is proportional to the temperature gradient.

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Information on this issue is presented in the article Thermal conductivity .

Question 3

The quality and value of the cladding directly depend on the symmetry and uniformity of its individual components, i.e. individual tiles in relation to the quality of the surface and its dimensions. That is why, any dimensional differences and asymmetries of the tiles, deviations of the surface from flatness, which violate the harmony of the cladding and worsen its appearance, will be considered defects. The quality of the surface is determined by the presence of the following defects: gaps, cracks, lack of glaze, unevenness, depressions, pits, damage to the vitrified surface, specks and stains, body defects, decorative defects, darkening, chipped edges and corners.

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The following type characteristics are important: length of the sides and thickness, straightness of the sides, orthogonality, flatness of the surface.

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If defective tiles do not exceed 5%, then the batch is assigned FIRST GRADE, and if they exceed 5%, then the batch is assigned SECOND GRADE.

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The method for controlling size and appearance characteristics is described in EN ISO 10545-2. To control the appearance, a minimum of 30 samples of tiles are selected, which must form a surface area of ​​at least 1 m². The appearance of the tiles is checked visually (with the naked eye) at an illumination of 300 lux from a distance of 1 m from the observer’s eyes. According to the standard, preparation of the sample surface and visual assessment of the surface are carried out by different persons. Surface quality is expressed as a percentage of the number of tiles without defects.

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The difference in size and dimensional deviations are expressed as a percentage of the working size of the tile.

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The appearance characteristics, as well as the dimensional characteristics, are checked randomly on the tiles before they are packaged. Control is carried out visually by specially trained personnel (MANUAL SORTING) or by machine (AUTOMATIC SORTING).

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Information on this issue is presented in the article Dimensional and type characteristics .

Question 4

The surface hardness of ceramic tiles is the ability of the cladding surface to withstand the mechanical stress of other materials. For ceramic facing materials or natural stones, this property is usually indicated in accordance with the mineralogical scale of hardness, the so-called Mohs scale, named after the German mineralogist Friedrich Mohs, who proposed his test method in 1811. Please indicate the correct statements in your opinion.

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Glazed ceramic tiles are relatively hard, and scratches affect the aesthetic properties of the cladding, while also damaging its functional qualities.

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Unglazed ceramic tiles are relatively hard, and scratches only affect the aesthetic properties of the cladding, without damaging its functional qualities.

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The Mohs scale (mineralogical hardness scale) is a set of reference minerals for determining relative hardness using the scratching method. 10 minerals, arranged in order of increasing hardness, were taken as standards.

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The Mohs scale is a method of rough comparative assessment of the hardness of materials according to the “harder - softer” system, where the material being tested is scratched by a reference mineral and its surface hardness on the Mohs scale is lower, or it is scratched by a reference mineral and its hardness is higher. Thus, the values ​​of the Mohs scale can be considered indicators of the absolute hardness of minerals.

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Mohs scale - determined by which of ten standard minerals scratches the material being tested, and which of ten standard minerals scratches the material being tested.

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Material on this issue is presented in the article Surface hardness .

Question 5

The term craquelure itself refers to the crevices and cracks that form on the surface of the glaze. The pattern of these cracks is often circular, although they may be scattered across the surface of the glaze. The reason for the appearance of craquelure is either a difference in the coefficient of thermal expansion of the shard and the glaze, or deformation of the tile due to the impact of mechanical load on it.

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When craquelure appears on polished ceramic tiles and slabs, the term "polished craquelure" is used.

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Glazed tiles with an "immediate crackle effect" are not considered defective, although manufacturers sometimes deliberately create collections of tiles with a "craquelure effect" for aesthetic purposes.

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This defect can appear immediately after the end of the production cycle (in this case they speak of “immediate craquelure”) or some time after laying the tiles (in this case they speak of “late craquelure”).

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“Late craquelure” occurs under the influence of the external environment during operation. The reasons for its appearance are: thermal shock, insufficient drying of the cement base, excessive cement content in the layer, excessive thickness of the mortar layer.

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The test method for determining the resistance to cracking of glazes (craquelure) of ceramic tiles and slabs is given in the EN ISO 10545-18 standard. To determine the resistance to cracking of glazes, tiles and slabs are subjected to high pressure steam in an autoclave. Then the tiles and slabs, after applying the dye to the glazed surfaces, are examined for the presence of cracks in the glaze.

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The material on this issue is presented in the article “ Resistance to craquelure ” and “ Cracking of craquelure glaze ”.

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